Genius Feedmill Automation (Feedmill Batching and Feedmill Control Systems)

The  System for feedmill automation & feedmill control systems Mill Managers rely on for accurate control, real time data and the flexibility to monitor their plant remotely.

The Genius 5.0 feedmill control systems are high quality, automated systems for Plant Control and Monitoring of all Mill operations including intake, grinding, rolling, weighing, blending,pelleting and outload.

The Genius 5.0 feedmill control systems have been developed over the years to include features that modern Mill operators and managers need, including automated reporting, downtime summaries, and online accessibility.

Genius 5.0 Batching System

Increase Production and Profits with Genius 5.0 Feed mill Batching System.

The Genius 5.0 batching systems developed by our own software engineers, based on over 30 years’ experience in the weighing industry.

• Repeatable batch weigh accuracy
• Full Product traceability
• Customised reporting
• Alarm and downtime summaries
• Mobile and tablet interface
• Real time batch data via internet/intranet
• Online accessibility including cloud reporting
• S88 compliant
• Modular software & hardware, allows for ease of future expansion
• Seamless Interface to ERP or other software packages

Genius 5.0 Pellet Press Controller

Increase your production output with the Genius 5.0 Pellet Press Controller.

The Genius 5.0 Pellet Press Controller is a PLC/SCADA combination. The features of this highly accurate, automated controller are:

• Optimised pellet quality, completely independent of operator
• Consistent throughput, delivering increased productivity
• Controller supports 4-pellet presses, with unlimited number of formulae per press
• Critical parameters are formula based – ideal for difficult materials
• Keypads and displays for local press control – ensuring operators can access the information they need at the press
• Easy to upgrade from existing manual control

Genius 5.0 Weighbridge System

Reduce your manual labour cost and increase the efficiency and production of your plant with a Genius 5.0 weighbridge system.

• Incoming materials
• Outgoing products
• Truck product scheduling
• Production reporting
• Invoice
• Contract management
• Quality control
• Customised reporting
• Online accessibility including cloud reporting
• Interface to ERP or other Genius 5.0 Weighbridge System

Genius 5.0 Blending System

The Genius 5.0 blending system developed by our own software engineers, based on over 30 years experience in the industry.

• Full Product traceability
• Percentage blending at desired tonnes per hour
• Automatic master control for all feeders
• Individual fine tuning of feed rate adjustment on the fly
• Unlimited recipe database.
• Customised reporting
• Alarm and downtime summaries
• Mobile and tablet interface
• Online accessibility including cloud reporting
• Modular software & hardware, allows for ease of future expansion
• Seamless Interface to ERP or other software packages

Gordyn & Palmer can supply Genius systems as one plant section, or as a fully integrated turnkey project, including engineering design, switchboard manufacture, software, installation and commissioning.

Other Genius 5.0 Systems

Grinder Minder

Keep your material bins topped up – time or level based.

Genius 5.0 Liquid Addition System

Adding liquids to your process is easy and recordable, with a fully automated liquid addition system.

Genius Hand Add Terminals

Adding liquids to your process is easy and recordable, with a fully automated liquid addition system

On-Call 24-Hour Support

All Genius systems are backed up by Gordyn & Palmer support services. On a maintenance program, your team can access 24-hour support via the Internet and our Help Tool – and minimise your downtime.
For more information about a Genius system for use in Feedmill automation, please call us on 03 9703 2477 or Contact Us

Case Studies

To access case studies regarding Feed and Flour Mills please click on the link below.

Downloads – Case Studies